Industrial PC Solution

Using Cellular Automation
Cellular automation is the concept of providing remote terminal units (RTU) with cellular connectivity to access data in hard-to-reach locations. Cellular connectivity provides fast and easy access to monitor and control business-critical Solutions at remote sites. This flexibility, however, also requires a level of responsibility that requires enhanced security requirements as well. In some cases, this is new ground for many users, as data security is something that many customers did not focus on in the past since they were using direct circuit connections via modem banks.

These types of connections did not require the same stringent security standards that a cellular connection over an IP networking does. Therefore, as customers migrate toward IP networking and data security is mandated, sourcing and implementing new technologies to support the increasing security demands becomes necessary.

In addition to addressing more stringent security requirements, industrial users face the complexity of having multiple devices to manage and implement for an effective remote monitoring and control solution over IP. The challenge facing many customers is that, on top of their existing RTUs, they must also figure out which of many products they will require. It may be necessary to have a device for cellular connectivity, a Modbus gateway and a security (VPN) device, which is costly to deploy and complicated to administer and maintain.

A cellular automation solution dramatically simplifies this task by integrating automation, routing, security and cellular technologies into one hardened package. A built-in Modbus gateway easily interfaces with existing RTUs and PLCs and provides real-time access to data from pumps, valves, reclosers, transformers, capacitor banks and meters.

refer to:http://pipelineandgasjournal.com/using-cellular-automation-monitor-and-control-assets

Color machine vision has its challenges.
Systems can produce three times the data (or less than one-third the resolution) of a monochrome camera solution. Color can introduce more potential sources for imaging errors, more complexity, more cost, and require careful engineering that reduces the system’s flexibility to deal with lines that make products of varying shape, colors, and size. In fact, if designers can find a way to use filters and lighting to measure a colored area using monochrome cameras, they usually do.
However, for many applications ranging from electronic manufacturing to printing and food processing, color is the only way to solve the problem. Let’s look at some of the considerations a system design needs to take into account to create a successful color machine vision solution, including careful matching of camera, optics, and light source.
Is Three Company?
“JAI has solid offerings on both sides of color, meaning single-chip Bayer filter color cameras and color cameras with three CCD sensors or more, including a four-line multispectral color camera that offers separate sensors for red, green, blue, and near infrared,” explains Steve Kinney, Director of Technical Pre-Sales and Support at JAI Inc., USA (San Jose, California).
When customers come to JAI to discuss a color application, Kinney starts by asking what sort of spatial accuracy the system needs versus color accuracy. “It also depends on data rate,” he adds. “If you need absolute color accuracy of less than 1%, then we usually look at a three-CCD prism camera solution. If spatial accuracy over a wide inspection area is more important, then a very-high-resolution single-chip Bayer camera may be better. If you need high speed, CMOS offers higher frame rates and multi-line sensors with NIR capability and is very effective for high-speed printing applications where colorimetry measurements are very important because NIR can help you judge between true black ink and black made by combining cyan-magenta-yellow inks. And for some printing applications, knowing the difference is important for quality purposes.”
Today, printed circuit boards require more color vision solutions because the color of a component helps to identify each part. Plugs and connectors are color coded, and at the same time, the board is tracked using a black-and-white barcode. “These applications used to be done with a high-resolution monochrome camera, but now, you need to be able to sense color to make sure the right component and connector are in the right place,” Kinney explains. “The barcode will usually be located at the edge of the frame. If you use a single-chip color camera, you have to be concerned about color shading and halos at the edge of the image, and it’s made worse if you use cheap optics.”

refer to:http://www.visiononline.org/vision-resources-details.cfm/vision-resources/Is-Your-Machine-Vision-System-Color-Blind/content_id/4333

The ability to operate and manage operations in a location-agnostic manner opens the door to a wealth of opportunities. For instance, experts and operations staff can be relocated to population centers, and out of harms’ way. They can then be leveraged over multiple assets in real-time to ensure maximum utilization. Networking collaboration also allows for much faster creation and utilization of best practices across a network of operating assets, thereby contributing to better knowledge retention and management as well as greater efficiency, and establishing a true, shared corporate culture throughout the enterprise.
Real-World Stories

Faster, more-effective decision making by operations staff
Greater production flexibility
Increased efficiency through reduced helicopter flights, ship movements and supply of material to platforms
Increased uptime and higher levels of productivity and throughput
Improved safety through full redundancy and built-in failover support
But What Really Matters: The bigger picture to see here is that these benefits far exceed operations, and extend over into the business as well. The biggest of these was reduced operating costs, which greatly contributed to keeping assets viable as reservoir resources dwindled.

The Situation: As a major international producer of primary and fabricated aluminum sought to enhance production and raw material efficiencies across its refining business, it turned to Honeywell to provide a standardized process control infrastructure and control solutions across multiple refineries in six countries.

refer to:
http://www.automation.com/business-transformation-through-remote-collaboration-optimization-and-operations

Resurgence of the Do It Yourself (DIY) community has driven a range of open networking platforms, giving aspiring technologists cheap and easy access to embedded development. Outside of hobbyist toys and educational devices, however, “hacker” boards are increasing performance and I/O flexibility, and have become viable options for professional product development.

Kickstarter projects like Ninja Blocks are shipping Internet of Things (IoT) devices based on the BeagleBone (see this article’s lead-in photo), and startup GEEKROO is developing aMini-ITX carrier board that will turn the Raspberry Pi into the equivalent of a PC. Outside of the low barrier to market entry presented by these low-cost development platforms, maker boards are being implemented in commercial products because their wide I/O expansion capabilities make them applicable for virtually any application, from robotics and industrial control to automotive and home automation systems. As organizations keep enhancing these board architectures, and more hardware vendors enter the DIY market, the viability of maker platforms for professional product development will continue to increase.

refer to:

http://embedded-computing.com/articles/diy-pushes-open-hardware-kindergarten-kickstarter/